conveyor systems in a warehouse distribution environment

Conveyor Systems for Warehousing, Logistics and Manufacturing

MotionTech designs, manufactures and integrates conveyor systems for businesses that need reliable, high-performance material handling. Our conveyor systems are used across warehousing, logistics and manufacturing environments to improve flow, increase throughput and support broader automation strategies.

From standalone conveyor systems to fully integrated solutions combining controls, robotics and software, we deliver systems built around your operation. Formerly LAC Conveyors, our team brings decades of conveyor system expertise to every project. From standalone conveyors to fully integrated conveyor systems, we engineer every conveyor around your throughput, footprint and product.

Definition

A conveyor system is a mechanical handling system that moves goods, materials or packages along a set path, using belts, rollers, chains or gravity. MotionTech designs and manufactures conveyor systems in the UK for warehousing, logistics and manufacturing, from standard modules to fully bespoke builds.

See the full guide: what is a conveyor system

Conveyor system types at a glance

Conveyor typeBest forTypical productsCommon environmentsFull range
Belt conveyorsContinuous product flowBoxes, packs, loose itemsManufacturing, food, logisticsBelt conveyor range
Roller conveyorsCartons and totesBoxes, trays, totesWarehousing, fulfilmentRoller conveyor guide
Pallet conveyorsHeavy loadsPallets, unit loadsDistribution, manufacturingPallet conveyor systems
Gravity conveyorsLow-cost movementBoxes, totesPacking, loading, dispatchGravity conveyor range
24V powered conveyorsZoned control & accumulationCartons, totesE-commerce, parcel, warehouse24V conveyor range
Chain conveyorsHeavy, bulky or high-temperature loadsPallets, crates, unit loadsManufacturing, heavy industryChain conveyor guide
Overhead conveyorsSaving floor spaceTotes, componentsProduction and assemblyOverhead conveyor range
Spiral and vertical conveyorsMoving products between levelsCartons, totesWarehouses, mezzaninesSpiral conveyor range
Parcel and sortationHigh-volume parcels and postParcels, mail, packagesPost, parcel, e-commerceParcel conveyor range

MotionTech designs, manufactures and installs every type in-house, from roller conveyor and chain conveyors to heavy-duty pallet conveyor systems.

For packaging lines, see our guide to the best conveyor system for packaging efficiency and throughput.

OUR TYPES OF CONVEYOR SYSTEMS

Explore examples of conveyor systems delivered by MotionTech across logistics, warehousing and industrial environments.

Belt Conveyor Systems

Post and Parcel Conveyor Systems

24v conveyor module

CONVEYOR OVERVIEW

Pallet Conveyor Systems

Gravity Conveyors

24V DC Powered Conveyor Systems

conveyor system in warehouse

PARCEL AUTOMATION

Line Shaft Powered Roller

Chain and Roller Turntables

conveyor system in warehouse

Post and Parcel Sortation System

Spiral and Vertical Conveyors

Vertical Elevators

Vehicle Loading Conveyors

28+ YEARS OF CONVEYOR ENGINEERING EXPERIENCE

MotionTech brings together in-house engineering expertise and the 28-year conveyor heritage of LAC Conveyors, now part of MotionTech. We support conveyor projects from concept and system design through to manufacture, installation and commissioning.

✓Custom conveyor design and manufacture
✓Full installation and commissioning support
✓Modular and bespoke conveyor solutions
✓Integration with automation systems

Tailored Conveyor Systems for Modern Operations


Modern operations need conveyor systems that improve flow, reduce manual handling and make better use of available space. MotionTech provides tailored conveyor systems designed to support storage, picking, packing, sorting, assembly and transport across warehouse, logistics and production environments.

Our systems are built for reliable integration with wider automation and control infrastructure, including logistics automation systems.

Whether you need modular conveyors that can scale with demand or a fully bespoke conveyor system built around a complex process, we design solutions that improve productivity, reduce downtime and support long-term efficiency.

What Is a Conveyor System?

Conveyor systems are commonly made up of belts, rollers, chains, frames, drives, motors, control panels and safety devices working together to create a consistent flow of goods. Where a line must change direction in a tight footprint, a right-angle transfer conveyor turns the load 90 degrees without a curve or turntable.

 

Modern conveyor systems are widely used in manufacturing, warehousing, logistics, food processing and pharmaceutical environments where speed, safety, cleanliness and reliability are essential. A well-designed conveyor system helps improve throughput, reduce handling risks, simplify maintenance and support operational consistency.

 

For a more detailed overview, read our guide: What is a conveyor system?

 

Beyond the core belt and roller types, conveyor systems also include merge and divert conveyors that combine and split product streams to control flow between processes.

conveyor system transportation system

How a Conveyor System Works

 

Every conveyor system does the same basic job: it moves a product from one point to the next without manual handling. A drive unit, either a motor and gearbox or motorised rollers, powers the moving surface, whether that is a belt, a set of rollers or a chain. A frame carries the load and keeps everything in line, while sensors and controls manage speed, spacing and accumulation so products do not collide or jam. The right type depends on what you are moving, how fast it needs to go and how it connects to the rest of your operation.

Key Components of a Conveyor System


Drive unit

A motor and gearbox, or motorised rollers on 24V DC systems.

Moving surface

A belt, rollers, chain or slats, chosen for the product.

Frame and supports

Carry the load and keep the line aligned.

Sensors and controls

Manage speed, spacing, accumulation and stops.

Transfers and diverts

Move products between lines, turn corners, and merge or split flow.

Choosing the Right Conveyor System

 

Selecting the right conveyor system depends on product dimensions, load weight, throughput targets, hygiene requirements, available floor space, process flow and the level of automation required. The right system can improve safety, reduce bottlenecks and support a more efficient operation.

 

MotionTech supports customers from initial specification through design, manufacture, installation and commissioning. We supply both standard modular conveyors and bespoke conveyor systems.

 

If you are new to automation, our complete guide to warehouse automation explains the main systems, their benefits, costs and how to plan a project.

Five questions to ask before you specify a conveyor system


Work through these five questions before you specify a system.

What are you moving?

Product size, weight, shape and packaging decide whether you need belts, rollers or chains, and how strong the frame has to be.

How fast does it need to go?

Throughput targets set the belt or roller speed, the drive size and how much accumulation you need.

What space do you have?

Floor area, ceiling height, mezzanines and existing equipment decide the layout, including inclines, curves and spiral or vertical sections.

What is the environment?

Food, pharmaceutical and washdown areas need stainless steel and hygienic designs. Dusty or cold sites change the materials and drive choices.

How will it connect to the rest of the operation?

Sortation, palletising, scanning and warehouse software all need to work with the conveyor, so integration is worth planning at the start.

As a rule, standard modular conveyors suit straightforward layouts and are quicker to deliver. Bespoke conveyor systems make sense when the product, layout or process does not fit a standard module.

How much does a conveyor system cost?


There is no single price for a conveyor system, because no two projects are the same. A short run of standard modules costs very differently from a long bespoke line with controls and integration. These are the main factors:

Type and length

Belt, roller, chain, pallet and spiral systems cost different amounts, and the longer the line, the higher the cost.

Load and speed

Heavier products and faster throughput need stronger frames, larger drives and more robust components.

Standard or bespoke

Standard modules are usually the more economical route, while bespoke design adds engineering time.

Controls and automation

Sensors, sortation, scanning and software integration add to the specification.

Materials and environment

Stainless steel, washdown and cleanroom builds cost more than standard painted steel.

Installation and commissioning

Site access, working around live operations and connecting to existing equipment all affect the project.

Running costs over the life of the system

Energy use, maintenance and spares matter as much as the purchase price.

We price from a specification rather than a price list. Tell us about your product, throughput and layout through our contact page, and our engineers will scope a system around them.

Conveyor Systems for Warehousing, Manufacturing and Logistics


MotionTech designs, manufactures and installs conveyor systems for warehousing, logistics and manufacturing operations across the UK. From single belt and roller conveyors to fully integrated, automated conveyor systems, our conveyors are engineered for the sectors where efficient product movement is essential:

Warehousing and Distribution

In warehousing and distribution environments, conveyor systems improve the movement of cartons, totes, pallets and parcels between storage, picking, packing and dispatch areas. They help reduce walking time, improve flow and support higher throughput. For tote handling, see our tote destacker and tote stacker.

Manufacturing

In manufacturing, conveyors help connect workstations, production cells, assembly areas and packaging lines. A well-designed conveyor system can improve consistency, reduce manual handling and support safer, more efficient production.

Food Production

Food production conveyor systems must support hygiene, washdown requirements and reliable product handling. MotionTech designs conveyor solutions suitable for food environments where cleanliness and compliance are critical.

Pharmaceutical

Pharmaceutical conveyor systems require precision, cleanliness and dependable control. Our conveyors can be designed to support regulated production and handling environments where traceability and reliability are essential.

E-commerce and Parcel Handling

Fast-paced e-commerce and parcel operations rely on conveyors for order fulfilment, sorting and dispatch. MotionTech designs systems that support speed, scalability and accurate product routing through sortation systems.

Conveyor System Design, Manufacture and Installation

MotionTech designs, manufactures and installs conveyor systems for warehouse, logistics and manufacturing environments across the UK. Our team supports projects from initial concept and layout planning through to manufacture, installation, commissioning and ongoing support.

 

This includes:

  • conveyor system design
  • modular conveyor supply
  • bespoke conveyor manufacture
  • controls integration
  • on-site installation
  • commissioning and aftercare

Learn how a belt conveyor is built, or read our guide to choosing the right belt conveyors.

Explore our guide to material handling automation.

conveyor systems in warehouse on production line

Why Choose MotionTech for Conveyor Systems


MotionTech combines in-house engineering, UK manufacturing capability and installation expertise to deliver conveyor systems built around real operational requirements. We support customers from concept and layout planning through to manufacture, installation, commissioning and aftercare.

Our conveyor systems are designed for:

warehousing and distribution

manufacturing and assembly

food production

pharmaceutical handling

e-commerce and parcel operations

We provide:

modular conveyor systems for scalable projects

bespoke conveyor systems for complex handling requirements

integration with pallet handling, sortation and logistics automation

UK-based support from specification through to delivery

This approach helps customers improve throughput, reduce manual handling, increase consistency and build conveyor systems that support long-term operational growth.

Talk to MotionTech About Your Conveyor System

If you are looking for a reliable supplier for warehousing, manufacturing, or food operations, we design and install systems built around your specific goals.

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